基于AMESim的铅电解阴极抽棒电液比例控制系统仿真分析

doi:10.16180/j.cnki.issn1007-7820.2019.10.010

摘要/Abstract

摘要：

在铅电解生产中,需在电解完成后将阴极板上的阴极导电棒进行抽取、收集以便再次利用。目前大多数国内厂家在此工序上仍采用人工的方式进行抽取。文中采用电液比例技术,设计了一台快速、稳定、有效的自动化铅电解阴极棒抽取设备。利用AMESim软件,对拍棒、翻板、出口举升三个重要系统进行了仿真分析。仿真结果显示:拍棒油缸1.5 s伸出,1.5 s收回,伸出量为300 mm;翻板机构最大转角91.8°,运行周期9 s;举升油缸运行为间歇运动,每次下降10 mm,间隔1.5 s;各阶段系统输出均大于设备的最大需求。仿真结果表明,系统定位准确、时间把控精准、输出充足,可完全达到设计需要。

关键词: 电液比例控制, 速度控制, 铅电解, 抽棒系统, AMESim系统仿真, 自动化生产

Abstract:

In the lead electrolysis production, the cathode conductive rod on the cathode plate is extracted and collected for reuse after the electrolysis is completed. At present, most of the manufacturers in China still take manual methods for extraction in this process. In this paper, a rapid, stable and effective cathode rod extraction equipment for lead electrolysis was designed by electro hydraulic proportional technology. Using AMESim software, three important systems of rod pulling, turnover and lifting were simulated and analyzed. The simulation results showed that the hydraulic cylinder of the rod pulling mechanism pulled out in 1.5 s and recovered in 1.5 s. The distance was 300 mm.The maximum turning angle of the turnover mechanism was 91.8° degrees, and the running cycle time was 9 s. The lifting mechanism moved intermittently in motion, falling 10 mm per time for 1.5 s. The system output at each stage was greater than the maximum demand of the equipment. The simulation results showed that the system was accurate in positioning and time control, and the output was sufficient, which could completely meet the design requirements.

Key words: electro hydraulic proportional control, speed control, lead electrolysis, rod pumping system, AMESim system simulation, automatic production.

中图分类号:

TP273

宋勃,袁锐波. 基于AMESim的铅电解阴极抽棒电液比例控制系统仿真分析[J]. 电子科技, 2019, 32(10): 48-53.

SONG Bo,YUAN Ruibo. Simulation Analysis of Electro-hydraulic Proportional Control System for Cathode Rod Pulling Out of Lead Electrolysis Based on AMESim[J]. Electronic Science and Technology, 2019, 32(10): 48-53.

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